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Cutting notches and drilling holes in joists

As part of any new installation work or a re-wire, a cable, trunking or cable tray sometimes has to pass through an element of building construction, such as a floor, wall or beam, necessitating the formation of a notch or opening in the element.

To comply with Regulation 522.8.14, no wiring system should penetrate an element of construction that is intended to be load bearing unless the load bearing ability of the element remains satisfactory after such penetration.

For reasons of structural integrity, there may be restrictions on the dimensions or location of a notch or opening that may be formed in a load bearing element of construction. In some cases the formation of a notch or opening may be completely unacceptable. Where necessary, the advice of a suitably competent person should be obtained.

I-Joists and open metal web joists

When working on domestic property electrical contractors are likely to encounter a variety of types of floor and ceiling joists. These may range from traditional solid timber joists to manufactured joists with timber or metal webs. Some pre-formed joists employ solid timber webs and when it is necessary to drill through this type of web it is most important to either follow the manufacturer’s instructions or to take advice from a suitably qualified structural engineer. Typical manufacturer’s details for drilling I-Joists are shown in Fig 1.

For the engineered I-Joists shown in Fig 1 some of the limitations are:

• Do not notch or drill holes through the top or bottom flange.
• It is generally permissible to drill up to 38 mm holes anywhere in the web. Typically, most manufacturers have little perforated knockout holes that can be punched out without the use of a drill.
• Leave 6 mm at least between the bottom of the hole and flange
• If holes larger than 38 mm are required, these should be made toward the centre of the I-Joists, not toward the ends. Leave at least twice the diameter of the larger hole between edges of holes. (Check with the manufacturer as to the size of hole for the depth of joist)
• Rectangular holes are generally not permitted

Where the property contains metal web joists as shown in Fig 2, no notching, drilling or cutting in either the timber flanges or the steel webs is permitted. These types of joists are engineered and their structural performance relies upon their integrity not being compromised.

Solid timber joists

Approved Document A no longer provides guidance on the drilling of solid timber joists, instead guidance is provided by BS EN 1995-1: 2004 (as amended). The Timber Research and Development Association (www.trada.co.uk) is a useful source of information regarding the drilling and notching of timber structural elements.

It is generally accepted, within the construction industry, that when dealing with simply supported1, solid timber joists not greater than 250 mm in depth, adherence to the following guidance means that the effect of notches and holes need not be calculated (see Fig 3).

Notches should:
• be no deeper than 0.125 times the depth of a joist; and
• not be cut closer to the support than 0.07 of the span, nor further away than 0.25 times the span.
Holes should be:
• no greater diameter than 0.25 times the depth of the joist; should be drilled at the neutral axis2 ; and
• not less than 3 diameters (centre-to-centre) apart; and
• located between 0.25 and 0.4 times the span from the support.

It should be noted that notches or holes should not be cut in roof rafters, other than at supports where the rafter may be birdsmouth3 to a depth not exceeding 0.33 times the rafter depth.

Cutting a hole or a notch other than in specified areas can lead to a joist being weakened to such a degree that collapse might occur, even where the loading is below the maximum expected value, especially if made in the middle of a span as shown in Fig 3.

Chases in walls

At some stage of the electrical installation, there will need to be chases made in the walls of the building as shown in Fig 4. Typical building regulation guidance is as follows:

Vertical chases should not be deeper than ⅓ of the wall thickness or, in cavity walls, ⅓ of the thickness of the leaf.

Horizontal chases should not be deeper than 1/6 of the thickness of the wall or leaf.

Chases should not be so positioned as to impair the stability of the wall, particularly where hollow blocks are used.

1Simply supported means that each end of the floor or roof joist is supported

2The neutral axis of a joist lies along is the centre line of a joist and is where the joist has iether a compressive or tensional stress

3A woodworking joint generally used to connect a roof rafter to the top plate of a supporting wall

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